Person repairs bike's chain

7 Reasons Bicycle Chains Break (And How to Fix It)

Bicycle chains are the backbone of your bike’s drivetrain, converting your pedal power into forward motion. A broken chain can turn a perfect ride into an instant headache.

If you’ve ever found yourself stranded by a snapped chain, you know how frustrating it can be.

The good news? Most chain problems are preventable with the right care and attention. Let’s explore the top reasons chains break and how to keep yours in top shape.

1. Wear and Tear Over Time

Mechanic fixes broken bike chain
Source: YouTube/Screenshot, Best way to fix this is to use chain wear tool

Chains endure constant tension, friction, and exposure to the elements. Over time, they wear down. This often shows up as elongation, where the chain stretches out slightly.

It’s not the metal stretching but the pins and bushings wearing, which makes the chain longer. A worn chain skips on sprockets, shifts poorly, and can eventually snap.

Fixes

Regular Inspection

Use a ruler or a chain wear tool to assess elongation. For instance, measuring 10 complete links of a new chain should yield 25.4 cm.

If this length extends to 25.5 cm, the chain is still acceptable; however, at 25.6 cm, replacement is advisable.

Timely Replacement

It’s recommended to replace the chain before it reaches 0.75% to 1% elongation. This proactive approach helps prevent accelerated wear on sprockets and chainrings.

Proper Lubrication

Maintain the chain by cleaning it to remove dirt and grit, which can increase friction and accelerate wear. After cleaning, apply appropriate lubrication to ensure smooth operation and reduce wear.

Avoid Cross-Chaining

Refrain from using gear combinations that cause the chain to run at extreme angles, as this can increase stress and wear on the chain.

2. Shifting Under Too Much Load

Close up photo of a rear bike derailleur
Source: YouTube/Screenshot, Shifting gears on bike should be a smooth process

Switching gears while mashing the pedals puts a lot of strain on the chain. The excessive force can cause it to buckle or snap, especially if itโ€™s already in less-than-perfect condition.

Fixes

Ease Pedal Pressure During Shifting

When changing gears, momentarily reduce the force you apply to the pedals. This reduction allows the chain to transition smoothly between gears without excessive tension, minimizing the risk of damage.

Maintain Proper Chain Tension

Ensure your chain is correctly tensioned. A chain that’s too tight can snap under pressure, while one that’s too loose may slip off the gears. Regularly check and adjust the tension to keep it within the recommended range.

3. Poor Installation

 

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An improperly installed chain can lead to all kinds of trouble. If the chain is too short, it will strain the drivetrain. Too long? Expect sloppy shifts and uneven wear.

Fixes

Determine the Correct Length

  • Shift the bike into the smallest chainring and smallest rear cog.
  • Thread the new chain through the front derailleur and around the smallest chainring and rear cog, bypassing the rear derailleur.
  • Pull both ends of the chain together, ensuring they meet without tension.
  • Add two full links (one inner and one outer link) to this length to account for the rear derailleur’s movement.

Adjust the Chain

  • Use a chain tool to remove any excess links, ensuring the chain matches the determined length.
  • Connect the chain ends using a master link or by rejoining the chain pin, depending on the chain type.

Verify Installation

  • Shift through all gear combinations to ensure smooth transitions and proper tension.
  • Check that the rear derailleur isn’t overstretched in the largest gear combination and that there’s no excessive slack in the smallest combination.

4. Hard Hits and Impacts

 

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Riding over rough trails, rocks, or curbs can damage a chain. Mountain bikers know the struggle of snapping a chain mid-ride because of a rogue rock or misjudged drop.

Fixes

Choose a Durable Chain

Invest in a high-quality chain designed to withstand the demands of off-road cycling. Chains made from robust materials and constructed with reinforced links are better equipped to handle the stresses of rough terrain.

Inspect for Damage

After rides, especially on rough trails, inspect your chain for signs of damage, such as bent or twisted links.

Early detection allows for timely repairs or replacements, preventing sudden failures during subsequent rides.

Use a Chain Guide

Installing a chain guide can help keep the chain in place, reducing the likelihood of it coming off or sustaining damage during impacts.

Adjust Riding Technique

When navigating obstacles, try to lift the front wheel slightly to reduce the impact on the chain and drivetrain.

Carry Repair Tools

Equip yourself with essential tools, such as a chain tool and spare master links, to perform on-the-spot repairs if your chain breaks during a ride.

5. Rust and Corrosion

Rusty bike chain
Make sure to properly clean your bike chain from time to time

Chains are particularly vulnerable to moisture. Rust eats away at the metal, weakening the chain and making it more likely to break under pressure.

Fixes

Clean After Exposure

After riding in wet or muddy conditions, promptly clean your bike to remove moisture and debris. Use a mild detergent or bike-specific cleaner and a soft cloth or sponge to clean the frame, wheels, and components.

Remember to dry your bike thoroughly after cleaning to prevent rust and corrosion.

Dry Thoroughly

Ensure all parts, especially the chain, are completely dry before storage to prevent moisture-induced rust.

Use Appropriate Lubricants

Apply a suitable bike chain lubricant to keep the chain well-lubricated, which will help reduce friction and extend its lifespan.

Avoid Over-Lubrication

Excess lubricant can attract dirt, leading to abrasive paste formation that accelerates wear. Wipe off any excess after application.

6. Misaligned Derailleur

Photo of a bike rear derailleur
Source: YouTube/Screenshot, Pay closer attention to limit screws on derailleur

A derailleur that’s out of alignment doesnโ€™t just cause poor shiftingโ€”it puts extra stress on your chain. This can lead to uneven wear and, eventually, breakage.

Fixes

Inspect the Derailleur Hanger

The derailleur hanger is a small piece that connects the derailleur to the bike frame. If it’s bent or misaligned, it can cause shifting problems and chain stress.

Use a derailleur hanger alignment tool to check and correct its alignment. This tool ensures the hanger is parallel to the wheel, promoting smooth shifting.

Adjust the Derailleur Limits

Derailleurs have limit screws that control the range of movement. Improper settings can cause the chain to overshoot or undershoot the intended sprocket, leading to misalignment.

Adjust these screws to ensure the derailleur moves precisely between gears without overreaching.

7. Carrying Too Much Weight

Bicycle user manual book on a blue background
If not sure, read bike’s user manual

Exceeding your bikeโ€™s weight limit puts extra pressure on the drivetrain, including the chain. Heavy loads lead to faster wear and can cause the chain to snap.

Fixes

Adhere to Manufacturer’s Weight Guidelines

Consult your bicycle’s manual or manufacturer’s specifications to determine its maximum weight capacity, which includes both rider and cargo.

Upgrade to a Stronger Chain

If you frequently carry heavy loads, investing in a high-quality chain designed for increased durability can be beneficial.

Chains made from robust materials or those with reinforced links are better equipped to handle additional stress.

Distribute Weight Evenly

When carrying cargo, ensure the weight is evenly distributed to avoid placing excessive pressure on one side of the drivetrain. Using panniers or a properly balanced trailer can help achieve this balance.

Why Chain Care Matters

Your chain is small but mighty, bearing the brunt of your pedaling force every time you ride. Proper care extends its life and keeps your bike performing at its best.

While chain issues might seem minor, they can affect your safety, efficiency, and overall enjoyment.

Taking care of your chain might feel like an extra step, but itโ€™s worth it. A well-maintained chain isnโ€™t just about avoiding breakdownsโ€”itโ€™s about ensuring every ride feels as good as the first.

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